API 510 Pressure Vessel Inspection certification preparation


    Owner EXPA Admin
    Instructor instructor
    Category API and ASME Certification
    Code API-001

Join On Event :

Event Start End Instructor Location Registration
API 510 Pressure Vessels inspection code 20-Apr 24-Apr instructor

Details :

This 5-days course is meant to provide a thorough understanding of the engineering information required for In-Service Pressure Vessel Inspection (API 510), as well as proper preparation for the examination. This preparatory course will cover the fundamentals of pressure vessel design, with a concentration on the API body’s test syllabus. It contains all of the code parts alluded to by the API 510 committee, to the extent that they are required from an inspection standpoint.

This training will clarify the underlying intentions of all code sections, teach participants how to interpret code rulings, and increase their confidence in making judgements. The course includes five key topics: basic pressure vessel design engineering (ASME Sec VIII Div 1), in-service inspection techniques (API 510/ 572/ 576/ 577), in-service degradation mechanisms (API 571), retirement thickness calculations, and other aspects of Run-Repair-Replace decisions. The participants will receive detailed, illustrated course notes.

By completing this course, participants will be able to:

  • To familiarize participants with the API 510 Code’s core principles and technical terms.
  • To teach participants how to use the API510 Inspection Code in a systematic manner, with a thorough knowledge of the stated and intended requirements.
  • Understand the fundamentals of pressure vessel design as well as the regulations for proper manufacturing, inspection, and testing.
  • How to conduct pressure testing and certify the results.
  • Learn the fundamentals of pressure vessel examination before they are put into service.
  • To understand how pressure vessels degrade and suffer damage while in service.
  • Calculate corrosion rate, inspection interval, and other vessel inspection parameters.

Engineers, managers, inspection employees, plant operational engineers and managers, and those wishing to take the API 510 exam.

People who work as maintenance engineers and technicians, as well as those who troubleshoot plant operations. This training will be valuable to all QA/QC engineers, regardless of whether or not they want to take the API 510 exam

Module 1: Concepts related to new Vessels, ASME Sec. VIII.

·         Introduction to API 510 Certification.

·         Guidelines for preparation for examination.

·         Design of Cylindrical shells, Calculation of vessel MAWP

·         Static head calculations, Design of Dished heads - Hemispherical, Ellipsoidal, Tori spherical.

·         Calculate vessel MAWP given vessel parts MAWP and elevations,

·         Impact testing requirements,

·         How to conduct and certify Pressure tests, writing hydro test Procedure & pneumatic test procedure.

·         Key concepts of Nozzle reinforcement Inspection requirements for Pressure Vessels.

·         NDT of Pressure Vessels.

·         Fabrication and Heat treatment requirements.

Module 2: Concepts related to Inspection of in-service Vessels API510

·         Inspection and testing practices for In-Service Vessels as per API 510

·         Typical degradation mechanisms in pressure vessels, monitoring degradation mechanisms.

·         Inspection Plans, Pressure vessel inspection External, Internal, On-stream Inspection.

·         Inspection and testing of Pressure relieving devices.

·         Corrosion Rate Determination, Remaining Life Calculations.

·         Frequency and Time of Inspection, Evaluation of Locally thinned Areas, Evaluation of Pitted surface.

·         Correction of Weld joint Efficiency, Repairs, alterations & rerating of Pressure Vessels, Reports and Records.

·         Sample Inspection Record.

Module 3: Other related codes, standards and recommended practices

·         Detail discussions on Damage Mechanisms (API 571)

·         Introduction to ASME Sec IX and its requirements.

·         Understanding of PQR and WPS, Welding procedure qualification & welder qualification.

·         Understanding rules imposed by ASME Sec V for various NDE techniques.

·         Inspection of pressure relief devices (API RP 576).

·         Safety valves, Relief valves, Safety Relief valves.

·         Balanced Safety Relief valves, Inspection and Test Procedures of pressure relief devices, Discussions on Welding Inspection and Metallurgy.  (API RP 577).

API 510 training course methodology.

·         Classroom Instruction: API 510 training courses often include classroom instruction, where participants learn the theoretical aspects of pressure vessel inspection and related topics. Qualified instructors with industry expertise typically deliver lectures, presentations, and discussions to provide a comprehensive understanding of the subject matter.

·         Study Materials: Training courses usually provide participants with study materials, including textbooks, handouts, and reference materials. These resources cover the API 510 standards, codes, and recommended practices, as well as relevant technical information and case studies.

·         Interactive Learning: To enhance the learning experience, training courses may include interactive elements such as group activities, workshops, case studies, and problem-solving exercises. These activities allow participants to apply the knowledge gained during the classroom sessions and engage in discussions with fellow trainees.

·         Visual Aids and Multimedia: Training courses often utilize visual aids and multimedia tools such as slideshows, videos, and animations to illustrate concepts, procedures, and examples. These visual aids can help participants grasp complex topics more effectively and enhance their understanding of practical applications.

·         Practice Exams: To assess participants' knowledge and readiness for the API 510 certification exam, training courses may include practice exams or quizzes. These assessments allow participants to gauge their understanding of the subject matter and identify areas that require further study or clarification.

·         Hands-on Training (Optional): Some API 510 training courses may offer optional hands-on training sessions, where participants have the opportunity to practice inspection techniques, use relevant tools and equipment, and gain practical experience in assessing pressure vessels. This aspect can provide valuable real-world exposure and enhance participants' skills.

daily 09:00 – 14:00