API 580 Risk Based Inspection



Details :

The course explains feasible means and alternatives for achieving a successful RBI program without undue complications. This course deals with RBI framework and methodology in a simple straightforward manner to establish and implement a risk-based inspection program best suited for the company objectives. Its utility is based on the premise that a few vital equipment in a process plant contributes a majority of the risk. Consequently, if these few equipment can be identified, then testing and inspection can be focused on them rather than several low-risk items.

RBI helps to prioritize their equipment for inspection, optimize inspection methods and frequencies, and develop effective inspection plan commensurate with the risk contribution and equipment condition

The course focus on methodology of actual implementation of RBI in Oil and Gas industry. It covers advanced knowledge of RBI implementation in addition to the knowledge required for passing the Certification Examination. 

  • Introduction to the basic concept of Risk-Based Inspection and the basis for the API 580 RBI program and methodology
  •  Understand the purpose, scope, and examination of the critical steps in the RBI process
  • Overview of deterioration mechanisms and failure modes affecting the plant equipment 
  • Introduction to the risk-based inspection priority matrix and the means to utilize its results in determining inspection priorities
  • Introduction to the Iso-risk plot and its use, especially in combination with the risk-based inspections priority matrix  
  • Discussion of risk-based inspection documentation and record-keeping needs
  • Understanding of the basic concepts of risk acceptance, risk assessment, risk perception, risk mitigation and managing residual risk.
  • Event tree analysis; Fault tree analysis, Qualitative and quantitative assessment and evolution of inspection approaches
  • Understand reassessments and means for updating RBI.
  • Implementation of RBI in Oil and Gas industry.
  • Individuals who are responsible for implementing risk-based inspection programs within their own company or plant facility.
  • Mechanical integrity, equipment reliability, and inspection personnel who are responsible for maintaining the serviceability of process plant equipment based on a cost-effective inspection program.
  • Maintenance personnel, operations supervisors, and process specialists who are expected to make decisions regarding the suitability of equipment for continued service.
  • Module-1
    • Introduction, What is RBI, Scope of RBI, Purpose & Utility of RBI
    • Common Definition RBI,
    • Definition of Risk, Relative Risk v/s Absolute Risk
    • Relationship between inspection & risk
    • Types of RBI assessments
    • Qualitative , Quantitative and semi- Quantitative approaches
  • Module-2
    • Planning RBI assessment
    • Selecting type of RBI assessment
    • Identifying deterioration Mechanisms
    • Introduction to Qualitative Analysis
    • Likelihood category, Consequence category
    • Step-by step method for Qualitative analysis
    • Understanding the damage factors
    • Determine likelihood category
    • Determine consequence category and Risk category
    • Preparation of Risk matrix, Analysis and conclusion
  • Module-3
    • Introduction to Quantitative analysis
    • Flammable effects, Toxic effects,
    • Business interruption effects
    • Estimation of release rate and post leak response
    • Risk Evaluation, Risk-weighted consequences
  • Module-4
    • Introduction to semi quantitative approach
    • Likelihood analysis, Consequence analysis
    • Risk management post RBI analysis
    • Inspection strategies post RBI analysis
    • Using RBI findings to evolve inspection strategy in Oil and Gas industry.
  • Module-5
    • Inspection Effectiveness
    • Optimizing Inspection Methods and frequencies
    • Risk mitigation and follow-up
    • Re-assessment and updating RBI
    • Implementation of RBI in Oil and Gas industry.

The API 580 course methodology typically follows a structured framework to ensure participants gain a comprehensive understanding of RBI principles and practices. Here are the key components typically covered in an API 580 course:

  1. Introduction to Risk-Based Inspection: The course starts with an overview of RBI principles, its objectives, and the benefits it provides to asset-intensive industries. It introduces the participants to the concept of risk assessment and how it is applied to determine inspection strategies.
  2. RBI Framework: The course covers the fundamental framework and methodology used in RBI, including risk assessment techniques, inspection planning, and decision-making processes. Participants learn about different risk models and how to select the most appropriate model for their specific industry and equipment.
  3. Risk Analysis: The course dives into the risk analysis phase, which involves identifying and assessing risks associated with equipment failures. Participants learn how to identify failure mechanisms, estimate the probability of failure, and quantify the consequences of failure.
  4. Inspection Planning: This part of the course focuses on developing effective inspection plans based on the identified risks. Participants learn about various inspection techniques, such as non-destructive testing (NDT), and how to determine the appropriate inspection intervals and methods based on risk levels.
  5. RBI Implementation: The course covers the practical aspects of implementing RBI within an organization. Participants learn about data management, documentation requirements, and how to integrate RBI with other asset management systems, such as integrity management and maintenance planning.
  6. Case Studies and Exercises: Throughout the course, participants are presented with real-life case studies and practical exercises to reinforce their understanding of RBI principles. These activities provide an opportunity to apply the acquired knowledge to solve practical problems and make informed decisions.
  7. Exam Preparation: The course concludes with exam preparation sessions to help participants review the key concepts covered in the course and ensure they are ready for the API 580 certification exam.

09:00 to 15:00