Equipment Condition Monitoring and Evaluation
Details :
This course is designed to develop individual’s understanding
of what condition monitoring in maintenance discipline means and to display its
importance for machinery operational health condition. It shows how much
they are reliable and fit to continue services. This depends on 5 Bases:
Measuring the operating parameters, evaluating values (by means of comparison
with standards values), analyzing abnormal results, diagnosis of problems and
their reasons, reporting and recommending. This course ensures that those
who are new to predictive maintenance become familiar of using this technique
to predict any deviations at very early times
- Defining the main terms and concepts associated with the processes of condition monitoring
- Articulating the key purposes of monitoring operating parameters and evaluating them in according with the company's production policy
- Detecting the vital operating parameters of machine condition (vibration, pressure, temperature, ...etc.) for rotating equipment
- Providing the trainees with a full idea about this field of technology
- Explaining and learning how to use this techniques, how to optimize the reliability and availability of plant assets.
- Learning how to increase equipment uptime, reduce the maintenance costs and avoid critical assets from advanced or catastrophic failures
• Maintenance Managers
• Executives workshop supervisors
• Maintenance planning people
• Condition
monitoring Sr. technicians
Day 1
Maintenance philosophy and strategy
Planned, unplanned Maintenance
CM corrective maintenance or break down maintenance
PM preventive or on time based maintenance
PDM predictive maintenance (Condition monitoring or on condition based maintenance)
Day 2
Condition monitoring main techniques
Condition monitoring main parameters
how we monitor machinery operating parameters
Machine baseline parameters values
Machinery operating parameters evaluation
Day 3
Machinery vibration monitoring
Machinery vibration standards
Measuring and collecting data
collecting data systems types online & offline
condition monitoring hardware & software
detecting and analyzing of machinery deviation
Day 4
Portable vibration data collector (hardware)
Out-of-limits parameters analysis
Diagnosis the niacin problems of machines
Maintenance management fundamentals
CMMS computerized Maintenance management systems
CMMS maintenance activities control (WO)
CMMS for warehouse stock control (WSC)
Day 5
CMMS is vital for equipment reliability improving (EIT)
CMMS database bank for (FRCA)
Getting to know new equipment commissioning parameters evaluation, assets performance evaluation and improving
Preparing the machine technical reports and recommendation
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