Machinery Failure, Vibration & Predictive Maintenance
Join On Event :
| Event | Start | End | Instructor | Location | Registration |
|---|---|---|---|---|---|
| Machinery Failure, Vibration & Predictive Maintenance | 27-Apr | 01-May | instructor |
Details :
Machines
deteriorate as they get older so we can expect a certain amount of performance
falloff and general deterioration of the machine. If we understand the
failure mechanisms that are in place we can identify which parameters best
indicate the deterioration of the machine. Failure analysis and predictive
maintenance techniques, including vibration analysis are discussed in the
course with a view to optimising the maintenance engineering effort while maximising
production. Other techniques that will be addressed include infrared
thermography, passive ultrasonics, tribology and performance monitoring.
- Understanding
of machine failure analysis techniques
- Understanding
of a range of predictive maintenance technologies
- Learning
about the potential contribution of each these technologies to maintenance
efficiency
- Familiarizing
with the guidelines which indicate how these technologies can interact
with and support each other
- Exploring
hints and tips for practical application of these technologies so as to
achieve the best results
- Taking a
practical approach to developing an action plan to utilise these
technologies in their own areas of responsibility, fitting them into the
overall maintenance strategy and measuring benefits
- Supervisors,
team leaders and professionals in maintenance
- Engineering
and Production
- Anyone who
wishes to update themselves on predictive maintenance technologies and
failure analysis techniques
- Those who
have to assess the suitability of these technologies for their needs
Day 1
- Understanding
Failures
- Machine
Failure Analysis
- Wear and
tribology
- Fatigue
mechanisms
- Plain,
tilt-pad and anti-friction bearing and seal failures
Day 2
- Avoiding
Failures
- Trouble
shooting techniques
- Statistical
analysis of machinery failures
Day 3
- Understanding
Predictive Maintenance
- Predictive
Maintenance Concepts
- Introduction
- Maintenance
Strategies
- Predictive
Maintenance – background and history
- Predictive
Maintenance Technologies – an overview
- Potential
Failure Analysis – deciding which technologies to apply
- Vibration
Analysis
- Introduction
to Vibration Analysis
- Frequency
Analysis and the Fast Fourier Transform
- Vibration
Transducers
- Basic
Failure Mechanisms with examples
Day 4
- Using
Predictive Maintenance
- Vibration
Standards and Alarm Levels
- Vibration
Diagnostics
- Amplitude
Demodulation – a.k.a Enveloping, SSE, HFD, Peak-Vue
- Vibration
on Rolling Element Bearings
- Resonance
– identification & cure
- Other
Predictive Maintenance Techniques
- Infrared
Thermography
- Thermographic
applications
- Passive
Ultrasonics – contact and non-contact
- Ultrasonic
Applications
- Tribology
– oil analysis
Day 5
- Control
Mechanisms
- Managing
Predictive Maintenance
- Performance
and Efficiency Monitoring
- Managing
the Predictive Maintenance effort
- Cost
Analysis
- Reporting
Techniques
- Integrating
Predictive Maintenance into the Maintenance Plan
- All lectures are in colorful presentation
- All lectures are interspersed with interactive discussion
- All lectures include group discussion, case history and exercises
- Actual major incidents as well as industry experience are reviewed
- Participants receive a multicolor course manual
- Pictures of real incidents and case history are shown
- Videos on the subject are shown
daily 09:00 – 14:00