Rotating Equipment Startup Operation, Maintenance and Troubleshooting
Details :
Rotating
equipment are the most major capital items, a key reliability problem and
consume huge amounts of energy. For most companies the costs of owning and
running rotating equipment’s are much higher than they should be.
A shortage in
general knowledge of how to apply, specify, install and operate those
equipment’s is the major reasons for these high costs. This training course is
designed to address this problem.
Our rotating equipment’s course is an in depth looks at common equipment’s
applications, including startup, selection, operation, troubleshooting, and
maintenance. Individuals in industry will find this to be a valuable course for
learning the importance of proper equipment operation and typical behaviour and
troubleshooting in application.
By the end of this course, participants will be able to:
• Understand
different types of pumps, compressors and turbines.
• Operate
pumps, compressors and turbines close to the design efficiency.
• Monitor pump
compressor and turbine reliability and availability and cost effectiveness
• Select the
best operation and maintenance strategy
• Troubleshoot
pump, compressor and turbine problems
- Supervisors,
team leaders and professionals in maintenance
- Engineering
and Production
- Anyone who
wishes to update themselves on predictive maintenance technologies and
failure analysis techniques
- Those who
have to assess the suitability of these technologies for their needs
Module (01)
Maintenance Introduction
- Maintenance objectives
- Proper safety practice in work
shop
- Types of maintenance
- Run to failure maintenance
- Preventive maintenance
- Predictive maintenance
- Advanced predictive maintenance
techniques
- Vibration measurement and
analysis
- Infra thermo-graphy technique
- Oil analysis technique
- Maintenance planning technique
- Measuring tools usage
- Proper maintenance practice
- Greasing
- Bolts torque and tighten
- P&ID reading fundamentals
Module (02)
Pumps Operation and Maintenance
- Pumps function and types
- Pumps classification
- Positive displacement pumps
- Rotary pumps
- Pumps selection
- Selection chart
- Pump arrangement (parallel
&series connection)
- Pumps mechanical seal
- Seals types
- Seals installation
- Pumps performance control
Module (03)
Compressors Operation and Maintenance
- Compression process fundamentals
- Compressors types and usage
- Positive displacement
compressors
- Centrifugal compressor
- Compressor selection
- Compressor selection chart
- Selection criteria
- Compressor surge phenomena and
control
- Balancing drum function
- Dry gas seal fundamentals
Module (04)
Shaft Alignment and Bearing Installation and Maintenance
- Shaft alignment introduction
- Shaft alignment techniques
- Rough alignment
- Dial gages alignment
- Laser alignment
- Bearing introduction
- Bearing types
- Oil film bearing
- Rolling element bearing
- Bearing maintenance
- Bearing identification
- Bearing mantling and dismantling
- Proper storage way for bearings
Module (05)
Gas turbine Operation and Maintenance
- Gas turbine operation
fundamentals
- Gas turbine main components and
its function
- Compressor side
- Combustion chamber side
- Turbine side
- Turbine auxiliary
- Turbine hydraulic system
- Turbine air filter system
- Turbine firefighting system
Module (06)
Vibration Measurement
- Vibration fundamentals
- Vibration sensors
- Vibration data acquisition
- Vibration monitoring and
analysis
- All lectures are in colorful presentation
- All lectures are interspersed with interactive discussion
- All lectures include group discussion, case history and exercises
- Actual major incidents as well as industry experience are reviewed
- Participants receive a multicolor course manual
- Pictures of real incidents and case history are shown
- Videos on the subject are shown
08:20 - 10:00 First Session
10:00 -10:20 Coffee / Tea / Snacks
10:20 - 12:20 Second Session
12:20 - 13:30 Lunch Break & Prayer Break
13:30 - 15:00 Last Session